Polaris Rzr 900 Snow Plow Kit – The Ultimate Diyer’S Installation And

That winter storm warning hits your phone, and you feel that familiar dread. You’re staring at a long driveway, a growing pile of snow, and the prospect of a back-breaking morning with a shovel or a finicky snow blower. We’ve all been there. But what if the beast sitting in your garage, your Polaris RZR 900, could be the solution?

You already know your RZR is a monster on the trails, but with the right setup, it can become an unstoppable snow-clearing machine. In this complete guide from FatBoysOffroad, we promise to show you exactly how to turn your favorite toy into your most valuable winter tool. We’re not just talking about bolting on a blade; we’re giving you the pro-level rundown.

We’ll walk you through choosing the perfect polaris rzr 900 snow plow kit, provide a detailed step-by-step installation process, share our best practices for plowing like a seasoned operator, and cover the essential maintenance to keep your rig running flawlessly all winter long.

Why Your RZR 900 is the Ultimate Snow-Clearing Machine

Before we get into the nuts and bolts, let’s talk about why using your RZR for snow removal is such a game-changer. It’s about more than just avoiding a shovel; it’s about efficiency, capability, and getting more value from your investment.

The benefits of a polaris rzr 900 snow plow kit are massive. Your RZR has a powerful engine, a robust 4×4 system, and a maneuverable chassis that can get into tight spots a truck can’t. You can clear a long driveway in minutes, not hours.

Plus, you get to do it from the comfort of your RZR’s cab. No more freezing winds or aching muscles. It transforms a dreaded chore into another excuse to fire up your machine. For many owners, this turns a seasonal vehicle into a year-round workhorse.

Choosing the Right Polaris RZR 900 Snow Plow Kit: A Buyer’s Guide

Not all plow kits are created equal. Making the right choice upfront will save you headaches and ensure you have a reliable setup for years to come. This polaris rzr 900 snow plow kit guide will help you navigate the key components.

Plow Blade: Material and Size

  • Steel Blades: These are the traditional workhorses. They are incredibly strong and great for scraping hard-packed snow and ice. However, they are heavier and can rust if the powder coat gets chipped.
  • Poly (Polyethylene) Blades: Lighter, rust-proof, and naturally slick, which helps snow slide off easily. They are more forgiving if you hit a hidden obstacle, but they can be less effective on sheer ice compared to steel.
  • Blade Width: For the RZR 900, blades typically range from 60″ to 72″. A wider blade clears more snow per pass but requires more power. A good rule of thumb is to choose a blade that is at least a few inches wider than your RZR’s track width, even when fully angled.

Mounting System: Front vs. Mid-Mount

This is one of the most critical decisions. The mounting plate is the foundation of the entire system, connecting the plow frame to your RZR’s chassis.

  • Front-Mount Systems: These attach to the very front of the RZR frame. They are generally easier to install and connect/disconnect the plow. They also offer the highest lift height, which is great for stacking snow high.
  • Mid-Mount (Belly-Mount) Systems: These attach to the frame underneath the machine, between the front and rear tires. This provides a more rigid and durable connection, distributing pushing forces across the strongest part of the chassis. They can be slightly more involved to install initially.
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Lift Mechanism: Winch vs. Actuator

You need a way to lift and lower that heavy blade. Most UTV plows rely on a winch you likely already have.

  • Winch Lift: This is the most common and cost-effective method. It uses your RZR’s winch and a pulley system to raise and lower the blade. It’s simple and effective. The main downside is increased wear on your winch cable or rope over time.
  • Electric Actuator: This is a dedicated linear motor that handles lifting. It provides smooth, precise control and saves wear on your winch. However, it adds cost and another layer of wiring to the installation.

How to Install Your Polaris RZR 900 Snow Plow Kit: A Step-by-Step Guide

Alright, you’ve got your kit, the garage is clear, and you’re ready to wrench. This is the core of how to polaris rzr 900 snow plow kit installation. While every kit is slightly different, the basic principles are the same. Always read your manufacturer’s instructions first!

Tools You’ll Likely Need:

  • A good socket and wrench set (metric and standard)
  • Torque wrench
  • Floor jack and jack stands
  • Safety glasses and gloves
  • A buddy to help lift heavy parts

Step 1: Install the Mounting Plate

This is the foundation. Park your RZR on a level surface and ensure it’s in park with the parking brake on. For mid-mount systems, you may need to safely lift and support the front of the vehicle with jack stands for better access.

  1. Locate the designated mounting points on your RZR’s frame as shown in your kit’s instructions.
  2. Clean the frame area of any mud or debris.
  3. Position the mounting plate against the frame and loosely thread the supplied bolts (often U-bolts) into place.
  4. Once all bolts are started, tighten them evenly. Do not overtighten one side before the other.
  5. Use a torque wrench to tighten all hardware to the manufacturer’s specified values. This is critical for safety and durability.

Step 2: Assemble and Attach the Push Tube Frame

The push tube is the framework that connects the blade to the mounting plate.

  1. Assemble the push tube system on the floor according to the instructions. This often involves bolting together the main arms and the blade pivot assembly.
  2. With the help of a friend, lift the assembled push tube and align it with the connection points on the mounting plate you just installed.
  3. Secure the push tube to the mount using the provided pins and clips. These are designed for quick connection and disconnection later.

Step 3: Mount the Plow Blade

Now for the business end. The blade attaches to the front of the push tube assembly.

  1. Lay the plow blade face down on a piece of cardboard to prevent scratching.
  2. Attach the pivot assembly from the push tube to the back of the blade. This usually involves a large central pivot bolt and hardware for setting the blade angle.
  3. Install the trip springs. These are extremely important as they allow the blade to tip forward if it hits a solid object, protecting you and your RZR from damage. Ensure they are tensioned correctly per the manual.
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Step 4: Set Up the Lift System (Winch)

If you’re using your winch, the final step is connecting it to the push tube frame.

  1. Route your winch cable or rope down to the designated attachment point on the push tube.
  2. Install the pulley hook or roller fairlead attachment provided in the kit. This changes the direction of pull from forward to upward.
  3. Attach the winch hook to the push tube. Double-check that the rope/cable is not rubbing on any sharp edges.

With everything assembled, slowly operate your winch to raise and lower the blade a few times. Check for any binding, rubbing, or clearance issues.

Mastering the Plow: Polaris RZR 900 Snow Plow Kit Best Practices

Installation is only half the battle. Plowing effectively and safely requires a bit of technique. Follow these polaris rzr 900 snow plow kit tips to get the job done right.

  • Start Early: Don’t wait for 12 inches of snow to accumulate. It’s far easier to plow 4-6 inches at a time.
  • Plow with the Storm: If you’re getting a major snowfall, go out and plow every few hours. This prevents a heavy, wet base layer from forming.
  • Use 4WD Low: Plowing puts a lot of strain on your drivetrain. Using 4WD Low range gives you the torque you need without overheating your belt.
  • Take Smaller Bites: Don’t try to push a full blade of heavy, wet snow. Take half-blade or third-blade passes. It’s faster in the long run.
  • Angle the Blade: Always keep the blade angled. This rolls the snow off to the side instead of building a huge pile in front of you that can stop you in your tracks.
  • Plan Your Piles: Before you start, think about where you want the snow to end up. Avoid piling it where it will block access or melt and re-freeze into an ice slick.
  • Maintain Momentum: Keep a steady, slow speed (around 5-8 mph). Going too fast can damage the plow or your RZR if you hit something.

Polaris RZR 900 Snow Plow Kit Care Guide: Maintenance and Storage

Proper care will ensure your plow is ready to go when you need it most. This polaris rzr 900 snow plow kit care guide is your checklist for longevity.

Before Each Use

  • Check All Hardware: Plowing involves a lot of vibration. Give all the bolts on the mount, push tube, and blade a quick check to make sure they’re tight.
  • Inspect the Cutting Edge: Look for excessive wear or damage on the blade’s cutting edge (wear bar). This is a replaceable part designed to take the abuse.
  • Examine Your Winch Rope: Look for frays in synthetic rope or broken strands in steel cable. A worn rope is a safety hazard.

After Each Use

  • Rinse it Off: Wash off any salt or de-icing chemicals, as they are highly corrosive to metal parts.
  • Grease the Pivot Points: Apply a light coat of grease to the main blade pivot and any other moving parts to prevent rust and ensure smooth operation.

End-of-Season Storage

When winter is over, take a few minutes to store your plow properly.

  1. Disconnect the plow and push tube assembly.
  2. Thoroughly clean and dry all components.
  3. Touch up any chipped paint or powder coat to prevent rust from forming over the summer.
  4. Store the plow flat on some wooden blocks to keep it off the damp concrete floor.
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Sustainable Plowing? Eco-Friendly Tips for Your RZR Setup

Believe it or not, you can make your plowing efforts more sustainable. An eco-friendly polaris rzr 900 snow plow kit approach is about efficiency and minimizing impact.

First, a well-maintained RZR is an efficient RZR. Keeping your engine tuned, your air filter clean, and your tires properly inflated reduces fuel consumption. This is the foundation of a sustainable polaris rzr 900 snow plow kit strategy.

Second, plan your plowing pattern. A logical, efficient route that minimizes turns and overlapping passes saves fuel and time. Avoid spinning your tires, which tears up the ground underneath and wastes energy.

Finally, consider using sand or an eco-friendly de-icer instead of rock salt, which can be harmful to plants, pets, and local waterways.

Frequently Asked Questions About the Polaris RZR 900 Snow Plow Kit

Can I install a snow plow kit myself?

Absolutely. If you are comfortable with basic hand tools and can follow instructions, installing a plow kit is a very manageable DIY project. Most kits are designed for bolt-on installation with no drilling required. Just set aside a few hours and take your time.

Will a snow plow damage my RZR’s frame?

When installed and used correctly, a quality snow plow kit will not damage your RZR. The mounting systems are engineered to distribute pushing forces to the strongest parts of the chassis. The “trip springs” on the blade are a key safety feature that protects the vehicle from sudden impacts.

What is the most common problem with a RZR snow plow?

One of the most common problems with polaris rzr 900 snow plow kit setups is premature wear on the winch rope or cable. Continuously lifting a heavy blade puts a lot of stress on it. Regularly inspecting your rope and replacing it when worn is the best way to avoid a failure when you need it most.

Do I need to upgrade my RZR’s suspension for a plow?

For most residential use, the stock suspension on a RZR 900 is sufficient. The weight of the plow is carried by the frame, and you’re typically operating at low speeds. If you plan on extensive, heavy-duty commercial plowing, you might consider heavy-duty springs, but for the average user, it’s not necessary.

Transforming your RZR 900 into a winter workhorse is one of the smartest mods you can make. It adds incredible utility to your machine and makes one of winter’s worst chores genuinely fun. Take your time with the installation, operate it safely, and perform regular maintenance. You’ll have a reliable snow-clearing beast for many winters to come.

Stay safe, plow smart, and enjoy the ride!

Thomas Corle
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