Polaris Rzr Lime Squeeze Powder Coat Paint Code

There’s nothing quite like the electric, head-turning pop of a Polaris RZR in Lime Squeeze. It’s a color that screams fun and high-octane adventure. But the moment you scratch a control arm, add a custom cage, or want to color-match your new bumpers, you hit a wall. You agree that finding the exact polaris rzr lime squeeze powder coat paint code feels like searching for a ghost, right? We promise to clear up the confusion for good. In this guide, we’ll give you the community-trusted codes, a step-by-step application process, and pro tips to get a finish that looks like it just rolled off the factory floor. Get ready to nail that iconic color.

What Exactly is Polaris RZR Lime Squeeze? (The Code Conundrum)

First, let’s tackle the biggest point of confusion. Unlike the automotive world where you can look up a simple paint code for your car, Polaris doesn’t publicly release a universal powder coat formula for its colors. This is the primary reason so many owners find themselves on a frustrating quest.

The situation is complicated by the fact that your RZR uses two different types of coatings from the factory. The plastic body panels are finished with a flexible liquid paint, while the durable metal parts—like the roll cage, A-arms, and suspension components—are powder coated.

You might find a Polaris part number for a touch-up paint pen (like 2859082-630), but this is a liquid paint designed for tiny nicks on your plastics. It is absolutely not what you need for powder coating your roll cage or bumpers. They are fundamentally different products that will not match in texture, durability, or sheen.

Finding the Best Polaris RZR Lime Squeeze Powder Coat Paint Code Match

So, if Polaris won’t give up the secret, what’s an enthusiast to do? Thankfully, the off-road community and professional powder suppliers have done the legwork. Through years of trial and error, they’ve identified several incredibly close matches that have become the go-to standard.

The #1 Community-Approved Match: Prismatic Powders

The most widely accepted and celebrated match for the factory Lime Squeeze is from Prismatic Powders. This is the name you’ll hear over and over in forums and builder communities.

The code you’re looking for is Prismatic Powders PMB-6933 “Illusion Lime Time”. This powder, when applied correctly, delivers the vibrant green hue and subtle metallic flake that makes the original color so iconic. It’s a single-stage powder, making the application process more straightforward for DIYers and professionals alike.

Runner-Up Codes and Important Considerations

While Illusion Lime Time is the top contender, other options exist. Some coaters have found success with powders like “Sassy” from Prismatic or other custom blends. However, these can vary more significantly from the original.

Here’s the most important tip we can give you: always order a sample swatch first. Before you commit to buying pounds of powder and coating a major part, spend a few bucks on a pre-sprayed metal swatch. Hold it up to your RZR’s existing powder-coated parts in different lighting conditions (direct sun, garage light, shade) to confirm you’re happy with the match. This single step in your polaris rzr lime squeeze powder coat paint code guide can save you immense frustration.

The DIYer’s Guide to Lime Squeeze Powder Coating

Feeling ambitious? With the right tools and a heavy dose of patience, you can achieve professional-grade results at home. This is how to polaris rzr lime squeeze powder coat paint code yourself. It’s a rewarding process that gives you ultimate control over your project.

Essential Tools and Safety Gear

Don’t even think about starting without the right gear. Safety is non-negotiable.

Powder Coating Gun: A quality hobbyist system like the Eastwood PCS-250 or PCS-1000 is a great starting point.
Air Compressor: You’ll need a compressor that can supply clean, dry air. An in-line air filter/dryer is a must.
Dedicated Curing Oven: CRITICAL: You must use a dedicated electric oven. Never, ever use the oven you cook food in. The fumes are toxic. A large, used household oven in the garage works perfectly.
Surface Prep Tools: A sandblaster is ideal for stripping parts. At a minimum, you’ll need grinders, wire wheels, and sandpaper.
Cleaning Supplies: A good degreaser, acetone, or denatured alcohol is essential for a perfectly clean surface.
Safety Equipment: A high-quality respirator rated for particulates, eye protection, and heat-resistant gloves are mandatory.

Step 1: The All-Important Prep Work

We can’t stress this enough: your final finish will only be as good as your prep work. 90% of a great powder coat job happens before you even pick up the gun. Rushing this step is the most common problem with polaris rzr lime squeeze powder coat paint code application.

Strip it Bare: Remove every trace of the old finish. Sandblasting is the most effective method. If you don’t have one, you can use chemical strippers and wire wheels, but it’s much more labor-intensive.
Degrease Thoroughly: Once stripped, clean the part meticulously with acetone or a similar degreaser. Wear clean gloves to avoid getting fingerprints on the metal, as the oils from your skin can ruin adhesion.
Masking: Use high-temperature masking tape (the green or blue stuff) to cover any threaded holes or surfaces you don’t want coated.

Step 2: Applying the Powder

This is where the magic happens. The powder coating gun gives the fine powder particles a positive electrostatic charge. Your part is grounded with a clamp, creating a negative charge. The charged powder is naturally attracted to the grounded part, wrapping around it for even coverage.

Hang your part securely, attach the ground clamp to a clean, bare metal spot, and begin spraying. Use smooth, even passes, keeping the gun about 6-8 inches from the surface. Pay special attention to corners and crevices, as these “Faraday cage” areas can be tricky to cover.

Step 3: Curing for a Rock-Hard Finish

Carefully transfer your coated part to your preheated oven. Follow the powder manufacturer’s specific instructions. For Prismatic’s Illusion Lime Time, the cure schedule is typically 10 minutes at 400°F (204°C). This 10-minute clock starts after the powder melts and flows into a smooth, glossy finish, a stage known as “flow-out.”

Once the time is up, turn off the oven and let the part cool down slowly. Don’t rush it. Once it’s cool to the touch, you can unmask it and admire your durable, vibrant new finish.

Benefits of Powder Coating Your RZR Parts

Going through this process offers huge advantages over traditional spray paint, which is one of the key benefits of polaris rzr lime squeeze powder coat paint code application.

Unmatched Durability: Powder coating creates a thick, hard shell that is far more resistant to chipping, scratching, and chemicals than any rattle can paint. It’s built for the abuse of the trail.
Flawless Appearance: The powder melts and flows together during curing, resulting in a smooth, uniform finish without drips or brush marks.
Corrosion Protection: The coating creates a non-porous barrier that seals the metal from moisture, preventing rust and corrosion.
Eco-Friendly Option: This is a key aspect of a sustainable polaris rzr lime squeeze powder coat paint code choice. Powder coating releases almost zero Volatile Organic Compounds (VOCs), making it a much more eco-friendly polaris rzr lime squeeze powder coat paint code solution than solvent-based liquid paints.

Common Problems and Troubleshooting Your Lime Squeeze Finish

Even with careful work, you can run into issues. Here are a few common problems and how to fix them, representing some of the best practices for this job.

Orange Peel

This is a bumpy texture that looks like the skin of an orange. It’s usually caused by applying the powder too heavily, not having enough heat for proper flow-out, or incorrect gun settings. The fix is to sand the cured part smooth and apply a second, lighter coat.

Poor Adhesion

If the powder chips off easily, the culprit is almost always poor prep. Any lingering grease, oil, or rust will prevent the powder from bonding to the metal. You’ll need to strip the part and start over, paying extra attention to the cleaning and degreasing stage.

Faraday Cage Effect

Having trouble getting powder to stick in tight inside corners? This is a classic electrostatic issue. Try reducing the voltage on your gun, moving the ground clamp to a different spot, or pre-heating the part slightly before spraying to help the powder stick.

Caring for Your New Lime Squeeze Powder Coat

Maintaining your fresh finish is easy. This simple polaris rzr lime squeeze powder coat paint code care guide will keep it looking great for years.

Wash the parts with a pH-neutral automotive soap and a soft microfiber wash mitt. Avoid using harsh, abrasive cleaners or stiff brushes that could dull the finish.

While durable, try not to aim a high-pressure washer directly at the edges of the coating, as it could potentially lift an edge if there’s a small chip. For added protection and easier cleaning, you can apply a ceramic coating spray designed for glossy surfaces.

Frequently Asked Questions About Polaris RZR Lime Squeeze Powder Coat

Can I just use spray paint to match Lime Squeeze?

You can find “close enough” colors in a rattle can, but we strongly advise against it for metal parts like cages or suspension. Spray paint lacks the durability to withstand the rigors of off-roading. It will chip, scratch, and fade quickly, and the color and finish will never be a perfect match for the powder coat.

Do I really need a special oven for powder coating?

Yes, 100%. The process requires precise, consistent heat that a heat gun or torch cannot provide. More importantly, using your kitchen oven is extremely dangerous. The powders can release fumes during curing that will contaminate the oven, making any food cooked in it toxic. A dedicated, used electric oven is a safe and affordable solution.

Is it better to DIY or hire a professional powder coater?

This depends on your budget, tools, and desire to learn. DIY is rewarding and cost-effective if you plan to coat many parts. However, for a single, critical component like a roll cage, hiring a professional is often the best bet. They have the experience and high-end equipment to guarantee a flawless finish and perfect color match.

What’s the difference between a single-stage and two-stage powder coat?

A single-stage powder, like Illusion Lime Time, contains the color and finish all in one application. A two-stage process involves applying a solid base color first, then applying a second, transparent top coat (like a clear or candy) over it before the final cure. Two-stage finishes can create incredible depth but are more complex to apply correctly.

Matching that iconic Lime Squeeze isn’t a dark art—it just requires the right code and the right process. Whether you hand your parts and the “Illusion Lime Time” code to a pro or gear up to tackle the job yourself, you now have the expert knowledge to get it done. A durable, vibrant, and perfectly matched finish is within your reach.

Now get out there, get that RZR looking sharp, and hit the trails. Ride hard and ride safe!

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Thomas Corle

Founder & Automobile expert at FatBoysOffroad

Automobile expert and off-road enthusiast, sharing in-depth knowledge of vehicles, gear, and adventures. Helping readers make smart decisions and enjoy the thrill of off-roading safely and confidently.